Detergent Filling Line

Detergents and household cleaners can be challenging to fill at speed because of their high viscosity, foaming, stringing, surfactant content, and mild acidic or alkaline corrosiveness. This line integrates an 8-head piston filling machine, four-wheel capping machine, and double-sided labeling machine for automated batch packaging in plastic containers.

The filling unit uses volumetric piston metering, with servo control precisely regulating piston travel to handle high-viscosity liquids. The system provides volumetric repeatability of less than ±5 mL.

Bottom-up filling combined with pneumatic anti-drip needle valves helps control foaming, stringing, residual dripping, and product contamination on the outside of the bottle during high-speed filling. Product-contact surfaces use 316L stainless steel with corrosion-resistant seals to withstand exposure to the chemical ingredients.

Parameters
Bottle Types Customizable
Production Speed 32-56 bottles/min
Filling Accuracy Filling volume≤1000ml, filling accuracy ±2~3ml
Filling volume ≤5000ml, filling accuracy ±3~5ml
Filling Volume Range 100ml-500ml, 100-1000ml, 1000-5000ml
Filling Nozzles 8, customizable based on production capacity
Capping Wheels 4
Automatic Capping Rate ≥99.9%
Dimensions See layout
Main Components