Automatic Piston Filling Machine

Inline filling system with piston filler for low-to-high viscosity liquids and pastes

Automatic Piston Filling Machine

The automatic piston filling machine is designed for high-precision filling of a wide range of products, including low to high viscosity liquids, pastes, and materials with small particulates (up to 10mm). It offers a filling range of 100–5000ml and can be configured with 2 to 20 filling heads, achieving a production capacity of 720–7200 bottles per hour (BPH). The filling accuracy is maintained at ±2~3ml for volumes up to 1000ml, and ±3~5ml for volumes up to 5000ml.

This precise filler has passed CE certification and complies with EU safety standards. Its modular design enables easy and seamless integration with bottle sorting machine, bottle conveyor, and packaging unit, making it an ideal choice for your efficient, stable and automatic liquid filling line.

Application
Components
    1. 316 Stainless Steel Piston Cylinders
      316 Stainless Steel Piston Cylinders

      Allow for high-precision drip-free filling for liquids of a variety of viscosities, facilitate tool-free quick cleaning, meet food-grade sanitary standards and achieve efficient production.

    1. ESG Valve
      ESG Valve

      Features a dead-zone-free design for easy disassembly and precise sealing. It is compatible with various liquids, ensuring that the filling process is stable, reliable, hygienic, and efficient.

    1. 304/316 Stainless Steel anti-Drip Filling Nozzle
      304/316 Stainless Steel anti-Drip Filling Nozzle

      Equipped with guiding positioning and an active suck-back design to achieve clean, stable, and drip-free high-quality filling.

    1. Food-Grade Teflon Hoses
      Food-Grade Teflon Hoses

      Features high-temperature and high-pressure resistance, to ensure safe and reliable liquid transportation under high temperature and pressure.

Parameters
Model NP-VF2 NP-VF4 NP-VF6 NP-VF8 NP-VF10 NP-VF12 NP-VF16 NP-VF20
Heads 2 4 6 8 10 12 16 20
Filing Volume 100ml-500ml, 100-1000ml, 1000-5000ml
Capacity 8-14 16-25 24-40 32-56 35-60 45-80 60-100 70-120
Air Pressure 0.6MPA
Accuracy Filling volume≤1000ml, filling accuracy ±2~3ml Filling volume ≤5000ml, filling accuracy ±3~5ml
Power 220VAC SINGLE PHASE 1500W 380VAC Three PHASE 3000W
Features
  • Servo drive enables precise control of piston stroke, achieving accurate measurement and stable filling for liquids of diverse viscosities.
  • Piston and filling nozzles are made by 304L/316 stainless steel. The seals are corrosion resistant, adaptable to various liquids. The whole filling equipment complies with GMP sanitary standards.
  • The PLC touchscreen HMI facilitates parameters setting, operations monitoring and failure diagnosis and enables tool-free one-button adjustment of filling volume and filling speed.
  • Servo-driven diving nozzles combine the pneumatic shut-off valves and drip-free design. The built-in drip tray ensures a clean working area and maintains the precision and hygiene during production.
  • Equipped with emergency stop buttons, a complete cable identification system and a single-wire electrical diagram, ensuring safe operation and efficient fault detection.
Videos
    1. 6-Head Inline Liquid Filling System
      6-Head Inline Liquid Filling System
    1. Single Head Piston Filling Machine
      Single Head Piston Filling Machine
    1. 4-Head Detergent Filling Machine
      4-Head Detergent Filling Machine

For over a decade, NPACK has been a liquid packaging machine manufacturer specialized in the design and production of automated liquid filling lines. We provide comprehensive turnkey solutions—integrating bottle washing, liquid filling, capping and labeling for global manufacturers across food & beverage, cosmetics, personal care, pharmaceutical, and chemical industries